AE Solutions - Services - Process Control

| Process Control | Process Safety | Machine Automation |

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Industrial manufacturing companies have always been challenged to produce more with less. In fact, the productivity of yesterday's most efficiently operated companies is not good enough for even mid-pack performance today. And the current outsourcing trend can make clearing the productivity bar even more difficult. We understand the economic pressures our customers face. We recognize that even though we are a system integration company, our customers expect us to be more than that. They expect us to be skilled in all aspects of project execution. They know that the greatest influence over project success or failure comes from the earliest stages of conceptual design, long before the actual programming effort ever begins. We, therefore, strive to be a company of engineers and designers first and system integrators second.

Our staff of professional engineers and designers understands every aspect of a typical process controls project. We have experience in a multitude of control applications including batch, continuous, SCADA and advanced process controls. Our services cover everything from instrumentation specification, procurement and installation to control system configuration, testing, installation, commissioning and startup.

All of our projects are developed from concept to completion using our rigorous design lifecycle methods. Through this consistent approach, we are able to offer our customers high value, cost-effective project solutions. And you'll know what you're buying long before acceptance testing because our design lifecycle incorporates customer approval and buy-in every step of the way. So whether your project has a value of a few thousand dollars or many millions of dollars; whether it's a new installation or an upgrade of an existing installation, our work processes will improve your results.

We offer many control system services such as:

Project Engineering Services

Project Management
Project Feasibility
Project Scope Definition
Regulatory Compliance
Commissioning Planning
O & M Manuals & Training

Control Systems Engineering Services

Distributed Control Systems
Programmable Logic Controllers
Human-Machine Interface Systems
Control Systems Integration
Communication Networks
Electrical Design
Instrumentation Design
Control Panel Design
Fieldbus Design
Advanced Process Control
Modeling & Optimization
Online Documentation & Help
System Simulation and Validation
Post Project Support

Our professionals have extensive consulting experience in instrumentation, electrical design, automation and control systems applications. This includes implementation, facility commissioning and startup services. Our success is attributed to a well defined, procedural approach to project execution. We succeed by delivering a control system that fully meets or exceeds project requirements utilizing the following control functions:

Batch Process Control
Continuous Process Control
Discrete Process Control
Supervisory Control and Data Acquisition
Statistical Process Control

We provide Integration Solutions for an increasing scope of process systems including:

Extrusion & Cutting
Compounding
Product Blending
Mechanical Conveyor
Pneumatic Handling
Combustion Control
Filtration
Packaging
Power Generation
Hot Oil
Pharmaceutical
Micro-electronics Manufacturing
Utility Management
Environmental Control
Water and Waste Treatment
Thermal Oxidizers
Distillation Columns
Additive Feed
Weighing

We have significant experience and strengths in process technologies including:

Polyethylene Terephthalate (PET)
Acrilonitrile Polymers (Superabsorbents)
Multiple Specialty Chemicals
Simple and Combined Cycle Power Generation
Waste to Energy Stoker
Fluidized Bed & Bubbling Bed Boilers
Ethylene Oxide / Polyethylene Oxide reactors

Our employees have a broad range of control systems experience. Our strength is the ability to apply and integrate a wide variety of systems into a seamless control solution as a single source provider from inception to operation and beyond.

Distributed Control Systems

ABB Taylor MOD 300
Bailey INFI 90 & Net 90
Emerson Delta V
Fisher PROVOX
Honeywell TDC
Rosemount System 3
Siemens Products Process Suite, APACS/APS
Westinghouse WDPF
Foxboro

Programmable Logic Controllers

Allen Bradley (Control Logix, PLC & SLC Families)
Honeywell
Modicon
Reliance
Siemens
Square D
GE

Operator Interfaces & SCADA

Allen Bradley Control View
Panel View & RSView
Intellution
US Data Factory Link
Wonderware Process Suite

Networks & Communications

A-B DH, DH+ Modbus, Modbus+
Ethernet,TCP/IP RS232, 422 & 485
Novell
Fieldbus, Profibus

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